Preface
Photoelectric sensors or light beams in terms of construction and operation are based on the utilization of a beam of light, exploiting the phenomenon of light as a material resource, specifically utilizing the properties of light, including an emitter and light transmitter. They perform primary functions such as detection of different types of objects, distance measurement, and verification and confirmation of the presence of an object in most industrial manufacturing processes, utilizing light intensity to enhance performance. This article will focus on the morphology of a photoelectric sensor and will feature ten companies which are renowned in the branch for their products and specialization in various photoelectric sensors.
OMCH (China)
Founding Year: 1986
Certifications: ISO 9001,,CE, CCC, RoHs
Key Products: Switching power supply, photoelectric sensor, proximity sensors
Main Markets: Asia, Europe, North America
Recommendation Rating: ☆☆☆☆☆
As the number one photoelectric sensor manufacturer in the world, Omchele uses advanced technology to produce efficient and reliable sensing solutions. The photoelectric sensors utilize broad object detection capability, non-contact detection, have higher accuracy with fast reaction times ensuring precision and smooth operations during all stages of industrial automations. This coupled to long distance and enlarged-range detection, allows our products to cope with demanding industrial applications. There are no limitations on object detection while using OMCHELE’S sensors making it possible to detect various materials: glass, plastic, wood or even liquids. They are flexible, simple to adjust and to install, enabling businesses to engage in smart manufacturing without stress.
OMCHELE is a company founded in 1986 and focuses in providing high quality industrial automation products. Our photoelectric sensors are equipped with vast experience in application and have great potential of further innovation, successfully in use at conveyor product detection as well as brands positioning on packing lines and objects in security systems therefore improving efficiency and security in automated processes. Thanks to the quality, moderate prices and whose products can be scaled from one-per-order to nearly 3,000 to meet industry requirements. By choosing OMCHELE, you get a reliable, intelligent partner in industrial automation!
Omron Corporation (Japan)
Founding Year: 1933
Certifications: ISO 14001, ISO 9001
Key Products: Photomicrosensors, flow sensors, photoelectric sensor
Main Markets: Global
Recommendation Rating: ☆☆☆☆☆
Photoelectric sensors are vital in contemporary automation applications and within Omron’s portfolio of solutions. They are primarily utilized to detect photo-optical workpieces or workpieces that rely on surface photometric properties. Omron offers a variety of sensor technologies such as diffuse-reflective, through-beam, retro-reflective, and distance-settable infrared light sensors to address different industrial challenges, especially in robotics. Furthermore, in order to cater to a wide range of applications, Omron produces both built-in and external amplifiers.
Omron’s photoelectric sensors set the bar high with their unique features and proprietary technology. Cross-disciplinary ‘Think’ vision integrated with the core of Omron: ‘Sensing & Control’ allows for excellent activities – detecting, measuring and controlling – by photoelectric sensors. Owing to its commitment to technology advancement and its wide geographical coverage with products in 130 countries, Omron remains a global leader in the supply of photoelectric sensors and most innovative solutions one would wish for.
Keyence Corporation (Japan)
Founding Year: 1974
Certifications: ISO 9001
Key Products: Photoelectric sensors, inductive sensors
Main Markets: Asia, North America, Europe
Recommendation Rating: ☆☆☆☆☆
Keyence Corporations ranks as one of the pioneers in the world of industrial automation, with dedicated efforts towards developing new cutting edge sensor solutions, the most known being their line of photoelectric sensors. These photoelectric sensors are available in several types which include; the reflective, retro-reflective and the thru-beam sensor. Keyence photoelectric sensor’s are deemed to be quite universal since they are suitable for a wide variety of applications requiring detection of objects by means of light such as image processing systems, numerous manufacturing processes and scanning equipment. As such, these photoelectric sensors ensure the largest part of complex automation systems having efficient and safe application through reliable target detection.
All time being established in 1974 the firm has stood through the years as center of creative developments and as a provider of solutions covering 110 countries and about 350 000 customers. Its photoelectric sensors are backed up with a working team of knowledgeable sales engineers who work closely with the clients to solve application issues and enhance product performance high level of customer service and assurance to every of their customers. It is safe to say that Keyence customers are guaranteed safety of current as well as future solutions with utmost professional support enabling them to head the field of automation.
SICK AG (Germany)
Founding Year: 1946
Certifications: ISO 9001, ISO 14001
Key Products: Photoelectric sensors, inductive proximity sensors, magnetic sensors
Main Markets: Europe, North America, Asia
Recommendation Rating: ☆☆☆☆☆
Global sensor solutions company, SICK AG, is at the forefront of innovation in the areas of factory automation, logistics automation and process automation. The company invests heavily in the research and development of sensor solutions and is committed to the responsibility of a pioneer in sensor intelligence. At SICK, these elements are core values that guide the company’s strategic direction and day-to-day operations. The industrial landscape has, and continues to be reshaped by SICK, a brand that has mastered the development of sensor technologies for different applications.
Achieving competitive advantage is essential to every business and sick W10 photo electric sensor has an edge over other types. W10 is laser triangulation based and offers high resolution; incorporates touch screen CLI and offers MultiMode functionality with FG and BG suppression. Because the sensor is simple to install and configure, setup time and downtime would be reduced. The task conditions can be harsh and hence the W10 sensor offers a range of modes including Speed, Standard and Precision modes. The sensor operates in extreme temperatures, has stainless-steel housing and average total cost of ownership. Reliable and accurate even in the most challenging settings, the W10 is perfect for industrial requirements where demanding conditions are the norm.
Rockwell Automation (USA)
Founding Year: 1903
Certifications: ISO 9001
Key Products: Laser sensors, proximity sensors, photoelectric sensors
Main Markets: North America, Europe
Recommendation Rating: ☆☆☆☆
Rockwell Automation is a leader in areas of electronic technology but what moves them is the given opportunity to transform any industrial entities to become more efficient with the help of their top-notch services which include computer hardware and applications. Rockwell’s electric powered devices enhance productivity by incorporating sensor technology extending beams of light to determine if a certain object is present or not. Such sensors guarantee high performance for use in applications requiring long distance sensing or sensing non-metallic objects making them a far better option than the use of inductive proximity sensors. Rockwell photoelectric sensors have diverse applications such as material handling, packaging, food processing, transportation, while provision of special photoelectric sensors tailored configuration is made for clients with special application feature requirements.
Rockwell also offers some very interesting photoelectric sensors like Background Suppression, Clear Object Detection and Color and Contrast photoelectric sensors accompanied by some very interesting features to help bring some uniqueness in various industrial applications. The background suppression principles that these sensors are based on make it quite easy to identify targets that have almost the same reflectivity with their background, whereas ClearSight™ sensors are reliable for the detection of transparent materials like glass or plastic even in wet conditions. Some other challenging applications such as detection of small objects of accurate part verification are also equipment designed by Rockwell, optical fork and fiber optic photoelectric sensors which are simple offer high sensitivity and flexibility. Thanks to the advanced solutions this company has and this focus on technology development and industrial innovation Rockwell Automation enables valuable assets to clients to assist them in achieving smart operations.
Banner Engineering (USA)
Founding Year: 1966
Certifications: ISO 9001
Key Products: Color sensors, laser sensors, photoelectric sensors
Main Markets: Global
Recommendation Rating: ☆☆☆☆☆
Banner Engineering Corporation is known worldwide to be an expert agency in the industry and all their products are thematic to quality innovation and durability. Banner has more than 55 years of experience in more deepening its items’ brands as it offers a variety of products like sensors, LED lighting, machine safety and security solutions, and wired and wireless integrating industrial processes and networks technology. The firm is known for coming up with unique value integration and innovative products that seek to provide a productivity boost to their clients. Cutting across five continents with a vast network of 5500 staff members and representatives, Banner Engineering Corporation services its clientele across the world in a professionally manner and in a reliable way maintaining its reputation.
As part of its range of offerings, Banner also produces photoelectric sensors that have versatile sensing modes such as, opposed, retroreflective, diffuse, and background suppression. They are quite popular in solutions due to their ability to detect objects in various range and applications such as in the manufacturing sector, packaging and in the logistic sector among other industries. From clear object detection, pattern or color and contrast detecting sensors to background suppression models, Banners’ sensors are dependable, and of high accuracy. Designed for industrial use and easy to install, these sensors are able to provide effective solutions to heavily intricate automation problems and enhance efficiency in an industrial context.
Baumer Group (Switzerland)
Founding Year: 1952
Certifications: ISO 9001
Key Products: Object detection sensors, photoelectric sensors, distance measurement sensors
Main Markets: Europe, Asia
Recommendation Rating: ☆☆☆☆
The Baumer Group, a family business that was founded fifty years ago, currently dominates the global market when it comes to sensors, electrical encoders, measuring devices, and components for automated image processing. According to the motto “Closer highlight – closer to the object”, the company took its first steps in the marketplace as a small firm engaged in the development, designing, and manufacturing the apparatus for the instruments. Focused on sustainable partnerships with customers, Baumer self-sufficiently implements all its activities with the help of the Baumer Operations System that is based on the combination of lean management, Balluff, and Six Sigma practices to deliver operational efficiency, reliability, and value for money.
Baumer’s photoelectric sensors have been credited for their accuracy and workability even under the most trying of conditions such as the contours of objects that are hard to detect, small places that are difficult to mount, or places with high glare. Especially these compact sensors for ready-made installation, use the decoupling and up scaling which improves their speed in the tight corner. All picture sensors produced by Baumer are unique in their precision, which allows maintaining quality of processes and accuracy of on and off identification along with object positioning. Baumer pushes the smart factory concept forwards by providing innovative approaches and unsurpassed performance which ultimately enables Baumer to enhance the manufacturing economy around the globe.
Contrinex (Switzerland)
Founding Year: 1972
Certifications: ISO 9001
Key Products: Fiber optic sensors, proximity sensors, photoelectric sensors
Main Markets: Europe, Asia, North America
Recommendation Rating: ☆☆☆☆☆
Offering outstanding sensor technologies is Contrinex, and making challenging automation and smart factory application is no challenge to them. Established in 1972 with its international headquarters in Switzerland, the firm has now developed into a multi-national organization with over 500 employees serving more than sixty countries. Swiss innovation and precision is a known trademark of Contrinex – They manufacture inductive and photoelectric sensors, safety and RFID systems, among others. With about 8,000 products in its portfolio, the company holds almost all global records for the most miniature or the longest sensor as well as for sensors suitable for operations in extreme conditions including any metal or high-pressure and high-temperature resistant ones.
Contrinex’s portfolio also includes photoelectric sensors for high-performance applications allowing background suppression, transparent objects, colours and contrast to be sensed. Submitted sensors have an IO-Link interfaces, which allows to redirect the outputs from the devices to the other ones. Models for measuring distance, fiber solutions and food standards (Ecolab certifications) from Contrinex guarantee reliable operation in harsh conditions. By implementing durable, interactively new, and very accurate devices into a business process, Contrinex assists clients in achieving higher levels of efficiency and intelligent automation processes.
IFM Electronic (Germany)
Founding Year: 1969
Certifications: ISO 14001, ISO 9001
Key Products: Inductive sensors, capacitive sensors, photoelectric sensors
Main Markets: Europe, North America
Recommendation Rating: ☆☆☆☆
IFM Electronic is one of the largest experts in automation systems. The Company brings high productivity, considerable economic efficiency, and a respect for the environment. As a family business that was established in 1969, durability and quality, as well as proper management remain the pillars of IFM. IFM has headquarters in Germany and has a broad range of over 15,000 products which include, positioning, motion control, safety technology sensors, and industrial imaging, communication, and identification systems. IFM as well is active in the investigation of Intelligent Solutions for Industry 4.0 where this goal is achieved by means of the integration of cloud infrastructure and software into the business processes. IFM takes pride in its mission of being ecologically friendly, such as its creation of a climate-neutral green factory in Romania.
IFM’s photoelectric sensors are state-of-the-art devices that are flexible for use in various industries with strict accuracy in presence and exclusion of materials. These sensors operate through the method of light absorption, reflection, and refraction to identify objects made from metals, glass and plastic. Such IFM models are M18 optical sensors, designed specifically for use in extreme conditions like food and drinks manufacturing sectors owing to the IP69K protection degree and the solid stainless steel housing. There are also OMH optoelectronic distance sensors in this range of products which are used in fast moving applications like conveyor belts with accuracy up to 0.01 mm. IFM photoelectric sensors are based on IPH, PNP, time delay relays and high power lasers enabling non-contact detection of objects within moving production lines, for instance in breweries for monitoring processes, and for accurate distributing and stacking of batteries in their manufacturing processes.
Autonics Corporation (Korea)
Founding Year: 1977
Certifications: ISO 9001
Key Products: Laser sensors, amplifiers, photoelectric sensors
Main Markets: Asia, Europe
Recommendation Rating: ☆☆☆☆
Autonics Corporation, established in 1977, is a globally trusted provider of comprehensive automation solutions aimed at building smart factories. With a strong presence in over 100 countries and 13 subsidiaries worldwide, Autonics offers a wide range of products, including sensors, controllers, safety devices, and SCADA systems. Guided by a philosophy of constant innovation, the company maximizes customer satisfaction by delivering optimal solutions, from small field-applied sensors to advanced software for data management and smart field operations. Autonics invests 11% of its revenue into R&D, supported by 21% of its workforce dedicated to innovation, and holds 65 registered patents, underscoring its commitment to technological excellence.
Autonics’ photoelectric sensors are a vital part of its automation offerings, designed to simplify industrial processes with reliable and efficient object detection. These sensors utilize advanced optical technology to detect presence, absence, and distances of objects across various materials and environments. With an extensive product lineup tailored for diverse industries, Autonics ensures its photoelectric sensors meet the demands of modern manufacturing, enabling smarter and more precise operations. By delivering cutting-edge solutions and maintaining high-quality standards, Autonics continues to lead the global automation market.
Comparing Global Standards in Photoelectric Sensor Production
According to global photoelectric sensor makers, adherence to certifications like ISO 9001 related to quality management and ISO 14001 related to environmental management is essential. With these certifications, any product, accessory, or power supply offered will conform to the quality and environmental standards. Photoelectric sensors, including contrast sensors, are designed to achieve reliable detection in various directions, including horizontal configurations, all while including advanced features such as background suppression and mounting brackets. This is especially critical in the beverage production industry which requires the detection of small components or objects without any physical contact. This non-contact capability improves efficiency and increases the lifetime of equipment and therefore, these sensors are critical in the operations of high-speed manufacturing plants.
Technology innovations have made it possible to detect complex structures even in industrial environments that are too harsh and service too complex. Now modern sensors take advantage of optical components such as fiber optic cables to provide precision and versatility on different applications, including the beverage industry. Such advancements widen the scope of usage of the sensors, enabling the detection of minute components and small parts on assembly lines or letting the sensors treat reflective or transparent surfaces. Aligned with the global high standards, these improvements demonstrate the responsibility of the industry to supply high quality, dependable products designed to meet the needs of the fast changing manufacturing automation environment.
How to Choose Your Right Photoelectric Sensor Manufacturer?
It is sound practice to ensure all such particular aspects as ISO 9001 and 14001 handbooks are followed, otherwise it reflects lack of professionalism in the chosen manufacturer. In any case, one of the most important factors contributing to the effectiveness of a photoelectric sensor is the material of the casing. It is commonly accepted that products made of stainless steel have better mechanical properties than their plastic counterparts. Increasing the capability of osmotic pressure is actually attributed to metal’s better efficiency in shielded exposure.
In addition to their most basic services, a competent manufacturer must assist you with technologies that will be suitable for your environment and fit your company’s needs penetrating different industries. Firms engaged in material handling as well as industrial automation and packaging systems employ state-of-the-art technologies such as optical signal processing and background suppression to withstand harsh environments and maintain critical physical parameters. Usually, these manufacturers also provide comprehensive customer support such as training and maintenance to prolong and improve the performance of their products. When selecting a photoelectric sensor manufacturer, it is essential to consider the company’s reputation, research and development potential, and scope of applications, in order to ensure that the technology meets operational and industry requirements.
Why Omchele is the Ultimate Choice for Reliable Photoelectric Sensors
At Omchele, our strategic vision remains that of producing photoelectric sensors that are relevant to the needs of industrial automation for a long period of time. Due to advanced technologies, our sensors are capable of longitudinal and transverse activities in a wide temperature range with high accuracy of the detected coordinates. Our solid quality assurance system allows us to be an award-winning and competitive manufacturer.
Having impressive endurance, fast delivery times and fascinating aesthetics, the Omchele sensors can turn into quite an effective automation tool which is true enhancement of efficiency and safety in other processes. While it is very difficult to find a universal sensor that can handle everything at once, we have selected photoelectric sensors that strike a balance between robustness and global specification compliance. Learn from the leaders how to increase the reliability and efficiency of your automation systems with the help of innovative Omchele solutions.
BZJ Series Color-Coded Sensors
- Model: BZJ Series
- Supply voltage: 10-30VDC
- Detection mode: coaxial injection type
- Light point: round point
- Output mode: NPN
- Lead wire length: 2m
- Shell material: metal
KS Series Color Code Sensors
- Model: KS series
- Detection distance: 12±2mm
- Supply voltage: 10-30VDC
- Current consumption: <45mA
- Corresponding time: 0.1-1ms
Fiber Optic Amplifier NPN
- Light source: red light-emitting diode
- Power supply voltage: DC10-30V
- Current consumption: 35Am
- Sensitivity adjustment: 8 rotating buttons without terminals
Conclusion
Why Omchele? Our engineers have been in the business for more than 20 years. We operate a modern factory equipped with the most advanced devices. As a result, we have incredible products with comparable consistent when it comes to performance. Providing not only off the shelf options, but fully bespoke designs targeted to your needs is our niche base. If you choose Omchele , you will work with a company that offers the best in class product quality and service which will be perfect to support your automation requirements.
